Autonomous hybrid manufacturing system for in-space manufacturing of reconfigurable microelectronics

Our technology is an advanced hybrid manufacturing system that merges electrohydrodynamic (EHD) inkjet printing with laser sintering to enable the in-space production of printed electronics, specifically on platforms like the International Space Station (ISS). By leveraging electrical forces to precisely deposit nano- and micro-scale conductive, dielectric, and semiconducting inks, the system has already been validated in microgravity environments. The incorporation of laser sintering will further enhance the manufacturing process by rapidly fusing printed materials into robust electronic structures while preserving their intricate features, even under the challenging conditions of space. The funding will be dedicated to integrating the laser sintering module with our existing microgravity-validated EHD inkjet printer. This integration will automate the entire manufacturing process, ensuring consistent quality and higher throughput. The additional investment will also support the development of advanced process control algorithms and system optimization for the harsh space environment. By improving automation and process reliability, we aim to reduce manual intervention, minimize production errors, and achieve scalable manufacturing capabilities that are essential for long-duration missions. Our target markets include aerospace organizations seeking on-demand, in-space manufacturing solutions for critical electronic components and satellites, as well as industries in the flexible electronics and printed sensors sectors. These sectors are rapidly evolving and demand lightweight, high-performance, and customizable electronic devices. Beyond space applications, our technology is poised to address terrestrial needs where high-precision, flexible electronics are required for applications such as wearable devices, smart packaging, and advanced sensor arrays. This dual-market strategy positions our technology as a transformative solution both in orbit and earth.