Integration of Control Systems with CBM (Condition Based Maintenance) Systems

"A well-designed integration of a machine's control system with a CBM system will reduce manufacturing costs, simplify maintenance, reduce risk of critical failures, and reduce the life-cycle cost of the machinery. The Phase I work showed the turbocompressor section of diesel generator sets to be excellent candidates for this integration and design. Failure frequency and seriousness, and the potential for a very cost-effective integration and design confirmed the choice of these components. BothNavy and commercial application show the substantial opportunity for maintenance savings. The design achieved in Phase I has drawn support from Caterpillar, major ship builders, a turbo compressor manufacturer and the cognizant Navy Offices. Phase IIwill result in a prototype system demonstration, and a market ready design intended for both Navy and commercial applications.BENEFITS: The benefits anticipated from this project fall into three categories: 1) The direct and near term benefits derived fromcost savings in acquisition and maintenance of diesel powered generator sets and other diesels. Savings result from avoiding the cost of separate CBM and control system components and from the reduced cost of maintenance compared to traditional preventivepractices or run-to-failure; 2) Lessons learned and system design accomplished on this project will translate readily to other ships machinery, both new and lagacy, generating savings as descr