SBIR/STTR Research Award

Automation of Aluminum Powder Transport and Packout

Award identifier 5c6217018a7dcd40becc517a542fbf9346ba99c55d586a4fea73a075bb5b0bd6Awarding agency Department of Defense · Defense Logistics Agency

Award amount

$1,946,415

Program and phase

SBIR · Phase II – Direct to Phase II

Award year

2023

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Award details

Awarding agency
Department of Defense
Branch
Defense Logistics Agency
Recipient company
Ampal Inc.
Proposal award date
2023-09-25
Contract end date
2024-06-25
UEI
GEULMB2CYEJ4
Solicitation number
23.2
Topic code
DLA232-D07

Research abstract

Automating the transfer of nodular aluminum powder within a plant by using compressors or blowers can bring several benefits: Increased Efficiency: Automation will eliminate the need for manual labor, reducing the time and effort required for powder transfer. Compressors or blowers will move the powder quickly and consistently, improving overall efficiency. Cost Savings: By replacing manual labor with automated systems, we can reduce dependency on manual labor and save on costs associated with hiring and training workers. Automation will also reduce the risk of human error, which can lead to costly mistakes or accidents. Improved Safety: Handling nodular aluminum powder manually is hazardous due to the risk ignition. Automating the transfer process with compressors or blowers will minimize this risk.  Enhanced Product Quality: Automating the transfer process will ensure a more uniform and controlled flow of nodular aluminum powder. This consistency will help to maintain product quality and will prevent variations that could arise from manual handling. Reduced Contamination Risk: Manual transfer of powders will introduce contaminants, such as dust, dirt, or foreign particles. Automated systems with proper filtration and control mechanisms will significantly reduce the risk of contamination, ensuring the purity of the nodular aluminum powder. Scalability and Flexibility: Automated systems will be designed to accommodate various production volumes, allowing for scalability as the demand for nodular aluminum powder increases. Additionally, automated systems will be easily integrated with other processes, providing flexibility in plant operations. Data Monitoring and Traceability: Automating the transfer process will allow for the integration of sensors and monitoring systems. This will enable real-time data collection and analysis, providing insights into the powder transfer operation. Additionally, automated systems will generate detailed reports and traceability information, aiding in quality control and compliance with regulations. Increased Production Capacity: With automation, the transfer process will operate continuously and at a higher speed, leading to increased production capacity. This will help meet customer demands more efficiently and potentially increase overall plant productivity. Employee Focus on Value-Added Tasks: By automating manual labor for nodular aluminum powder transfer, employees can be redirected to more value-added activities such as process optimization, quality assurance, or maintenance. This will improve job satisfaction and allow human resources to be utilized more effectively. Overall, automating the manual labor involved in nodular aluminum powder transfer within a plant using compressors or blowers will bring significant benefits in terms of safety, efficiency, cost savings, and product quality, ultimately contributing to a more streamlined and productive manufacturing process.

Technology keywords

Not reported

Agency intelligence

Department of Defense

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