TACFI - Reconfigurable Manufacturing Systems

This technology is a digital twin of a manufacturing process with 3D virtual manufacturing environment and integrated manufacturing process simulation. This tool’s data driven models can be used as a platform for a model based smart factory, a key building block in its digital transformation journey, and enable rapid reconfiguration of manufacturing and overhaul lines to adjust to changing requirements and conditions. The solution has been developed with Tecnomatix Plant Simulation, which is compatible with Air Force’s chosen Product Lifecycle Management (PLM) software tools from Siemens. As the Air Force implements and adopts the Siemens PLM tools, this solution can add capabilities by integrating further with Air Force digital engineering systems and data, leveraging additional data and digital engineering assets. Use cases for the technology include: Performance improvement experimentation to understand first and second order effects of process changes and quantitative measurement of predicted outcomes enabling data driven business case analysis for process improvement or capital expenditure initiatives. Benchmarking process statistical process performance against model predictions Virtual commissioning of new machines and equipment prior to arrival and installation Virtual training (AR/VR) on new and existing machines Communication – creating end-to-end visibility of a manufacturing enterprise The outcomes of the phase II research created a significant amount of digital assets of the 402d CMXG manufacturing enterprise, focused on the C-130 propeller blade overhaul process.