Optimized Build Plate Design Tool for Metal Laser Powder Bed Additive Manufacturing

Throughout the SBIR Phase I, it was shown that it is possible to develop a solution which was capable of procedurally identifying and generating the support structures necessary for powder bed additive manufacturing (AM). In addition, it was shown that this new combination of support structures greatly increases the likelihood of a quality build. Upon this body of knowledge, the Phase II base will 1. Develop the analytical tools necessary to automatically decompose any part, 2. Develop part level software algorithms to automatically apply optimal part orientation and support structures, 3. Develop the framework for a full User Interface (UI) and produce a basic UI, 4. Facilitate utilization of unique materials and machines by developing the database structure. The Phase II option will continue on the work of Phase II by; 1. Refining the part level software algorithms and incorporating build level algorithms which will optimize the location of the parts on the build plate, 2. Develop the full User Interface (UI) to facilitate user interaction, 3. Add new machine and material kits to begin supporting a wide base of materials and machines.