SBIR/STTR Research Award

In situ turbofan inspection for advanced aircraft

Award identifier e71b567980109f0058a0e9448f6ff05415407a5894ad35804600257bccdfc83bAwarding agency Department of Defense · Air Force

Award amount

$72,824

Program and phase

SBIR · Phase I

Award year

2025

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Award details

Awarding agency
Department of Defense
Branch
Air Force
Recipient company
BLADE DIAGNOSTICS CORPORATION
Proposal award date
2025-01-15
Contract end date
2025-04-17
UEI
SV8XUL8L27J4
Solicitation number
X24.7
Topic code
AFX247-PCSO1

Research abstract

5th generation fighter aircraft utilize integrally bladed rotors (IBRs).  IBRs are both difficult and expensive to manufacture.  Furthermore, IBRs are a scarce asset for the advanced engine supply chain making a replacement IBRs difficult to obtain which can negatively affect engine availability.  Blade Diagnostics Corporation is the world leader in IBR mistuning and high cycle fatigue (HCF) inspection and analysis.  BDC's state-of-the-art SmartBlend technology is utilized by the USAF and JPO to inspect and protect F119 and F135 engines from HCF issues.  While SmartBlend is the current state-of-the-art for IBR mistuning and HCF inspection, the IBR in question must be disassembled from the engine, requiring the engine be first removed from the aircraft. It would be advantageous if a relatively simple inspection could be performed, preferably autonomously, in-situ, or on-wing, by an automated inspection device, or robot, that can be inserted into the engine inlet and autonomously position itself to perform a relatively simple inspection of the low-pressure compressor.  The proposed research intends to investigate the feasibility of an in-situ mistuning/HCF inspection of low pressure compressor stages. The ultimate goal of the proposed research is not to replace SmartBlend inspections but to support it from the field with a flight-line means of rapidly assessing the mistuning state of an engine fan stage.  For example, in the event of a fleet wide fan blade HCF issue, such an inspection could be utilized to rapidly inspect the fleet and assist in the intelligent triage of the most vulnerable engines.

Technology keywords

Not reported

Other awards by this recipient

Verified by the same UEI. These are other public SBIR/STTR award pages, not a merged company record.

Awards with the same topic code

Verified by an exact topic code match. This is not a text-similarity match.

Research funding history

18 SBIR/STTR records share this UEI (2005–2025). Reported award amounts total $9,526,264. Reported amounts are not federal obligations.

Phases: Phase I, Phase II, Phase II – Direct to Phase II

Agencies: Department of Defense

Agency intelligence

Department of Defense

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