SBIR/STTR Research Award

Compact Hypersonic Missile/Effector Reactive Material (CHyMERA) Warhead Prototype & Demonstration

Award identifier 16d46ab928a0b92146f7cd4af93f81bb99701e1b68802716bbb6f3f226d8d8c9Awarding agency Department of Defense · Missile Defense Agency

Award amount

$1,985,913

Program and phase

SBIR · Phase II – Direct to Phase II

Award year

2025

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Award details

Awarding agency
Department of Defense
Branch
Missile Defense Agency
Recipient company
CASTELION CORPORATION
Proposal award date
2025-09-08
Contract end date
2027-09-07
UEI
U56KN6TRS3K1
Solicitation number
25.4
Topic code
MDA254-D001

Research abstract

Castelion’s Compact Hypersonic Missile/Effector Reactive Material (CHyMERA) Warhead Prototype & Demonstration, developed in close cooperation with MATSYS, will prototype and test a new type of warhead – showcasing the effectiveness of reactive material warheads for hypersonic weapons. The use of a reactive material warhead provides dual benefits to the platform. These multifunctional warheads allow for its advanced structural case material to provide (a) kinetic defeat mechanisms upon fragmentation and engagement with the target, and (b) highly energetic incendiary and blast events upon breakup of each frag within target due to the extremely rapid combustion of the reactive material alloy. These combined effects provide unmatched target defeat at a smaller payload than traditional warheads. This makes it ideal for the new class of “affordable mass” weapons that are being sought by the Government.  CHyMERA is being developed for Castelion’s Blackbeard family of hypersonic weapons which requires a compact, but high performing, warhead that can be accommodated in the common 7-in diameter kill vehicle. This Direct-to-Phase 2 (DP2) effort will prototype the CHyMERA warhead and demonstrate its effectiveness in an arena test against a Castelion-built solid rocket motor (SRM). With novel threats emerging, such as hypersonic vehicles, there is an urgent need for payloads offering multiple defeat mechanisms, such as those offered by high density reactive materials (HDRM) warheads. The proposed effort will demonstrate CHyMERA’s effectiveness against specific components of “live” target surrogates.  This research is critically needed to support MDA’s missile defense mandate. The proposed demonstration provides MDA with valuable insights into the expected damage created by a reactive materials warhead against an incoming hypersonic missile threat. It also advances Castelion’s Blackbeard missile line – which can be used as an offensive or defensive weapon – by not only maturing the warhead subsystem, but by beginning insensitive munitions testing of our SRM design.

Technology keywords

Not reported

Other awards by this recipient

Verified by the same UEI. These are other public SBIR/STTR award pages, not a merged company record.

Awards with the same topic code

Verified by an exact topic code match. This is not a text-similarity match.

Research funding history

5 SBIR/STTR records share this UEI (2023–2025). Reported award amounts total $8,687,462. Reported amounts are not federal obligations.

Phases: Phase II – Direct to Phase II

Agencies: Department of Defense

Contractor profile

CASTELION CORPORATION

Historical federal award activity, when published, is on that contractor profile. Matched by UEI only.

Agency intelligence

Department of Defense

NAICS intelligence

This classification comes from the contractor profile, not from the SBIR award record.

Contractor industry classification NAICS 541512

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