VILA: Vest Integrated Load Assist

FTL Labs Corporation proposes the development of a Helicopter Seat-Integrated Power Assist Device (VILA – Vest Integrated Load Assist), aimed at enhancing the comfort and operational effectiveness of Navy helicopter pilots by mitigating the physical strain imposed by heavy flight vests. The VILA exoskeleton system, developed in collaboration with UMass Amherst and Integrated Orthopedics, offers a compact, self-contained solution that transfers vest weight from the pilot’s shoulders to the seat, thereby reducing spinal load and fatigue.In Phase I, FTL Labs successfully prototyped both passive and powered variants of the VILA exoskeleton. Both designs integrate seamlessly with existing flight gear, ensuring unrestricted movement and easy deployment. Phase II efforts will focus on further refinement of the VILA system through rigorous laboratory testing, human subject trials, and pilot-guided flight tests at the end of contract. The program aims to establish statistical evidence of reduced body loading and fatigue, ensuring the system's safety and efficacy. Key technical objectives include optimizing the exoskeleton design for profile, ease of use, pilot visibility, and crashworthiness.The VILA system is designed for simple, mission-compatible deployment, fitting easily into the MH-60S seat configuration without hindering emergency egress. The project will leverage FTL’s extensive experience in wearable robotics, human-centric systems, and military mission operations, with a strong commercialization strategy to transition the technology from development to deployment.In the proposed Phase II work, FTL will pursue an iterative design process to ensure that the final product meets all operational requirements. The proposed 42-month program aims to deliver a field-ready VILA system that significantly improves pilot endurance and reduces injury risk, providing a critical enhancement to Navy aviation operations.