SBIR/STTR Research Award

Topic 10.a Hybrid Geothermal Heat Pump for Single Residences

Award identifier b0c99fa1fce28dd0f3b98a69063cefdaa21b3cf123bf6409bd36fb69321c41deAwarding agency Department of Energy

Award amount

$1,099,014

Program and phase

SBIR · Phase II

Award year

2022

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Award details

Awarding agency
Department of Energy
Branch
Not reported
Recipient company
MAINSTREAM ENGINEERING CORP
Proposal award date
2022-08-22
Contract end date
2024-08-21
UEI
YR8FJBGXWRR1
Solicitation number
Not reported
Topic code
C50-10a

Research abstract

Statement of the Problem or Situation Geothermal heat pumps have the potential to significantly reduce residential and commercial energy usage for space heating, air conditioning, and hot water. The largest barrier to wider adoption of this technology is the high installation cost and long payback periods relative to conventional air conditioners, gas furnaces, and heat pumps. How the problem is being addressed Our concept combines both air and ground heat transfer the so-called hybrid geothermal heat pump (HGHP). This concept combines both air and ground heat transfer. The system is split like a traditional heat pump with the proposed outdoor unit and any indoor unit (air handler). The HGHP outdoor unit consists of the compressor, an air cooled heat exchanger, the liquid coupling components (pump, heat exchanger), and the controls for the entire system. The concept of operations is that in cooling or heating mode when the air temperature is near the desired indoor temperature, the system would transfer heat to the surrounding air. In this condition the air-source and geothermal heat pumps would have similar COPs. When the temperature extremes of summer and winter increase the difference between indoor and ambient temperatures significantly, the system would transfer heat to the ground when it has a much better COP than an air source. The HGHP trades a significant fraction of the expensive borehole field with an inexpensive air-cooled heat exchanger that is used only when advantageous. What was done in Phase I A first-generation prototype of the outdoor unit for the hybrid geothermal system was designed and fabricated. The 3.5 tonR system was designed to reject heat to either air or the ground at the AHRI 65 rating condition for condensing units giving maximum flexibility. We fabricated the prototype using a mixture of in-house fabrication techniques, COTS part, rapid prototyping, and custom heat exchangers from outside vendors. Testing is ongoing. What is planned for Phase II The objective of the Phase II program will be to complete the development and commercialization of our 3.5 tonR HGRCU. Technical performance will be measured prior to the start of Phase II. Thus, the focus of the proposed effort is to make any adjustments required for thermal performance, design for manufacture, and reduce manufacturing cost as much as possible. Commercial Applications and Other Benefits Mainstream is reducing GHP system costs by developing a unique HGHP, where the hybrid nature reduces ground loop size and therefore cost, while the rotomolded structure reduces manufacturing costs and increase system life. We calculate that the total cost of ownership for the hybrid system will be significantly lower than a full geothermal heat pump and has a lower install cost.

Technology keywords

Not reported

Other awards by this recipient

Verified by the same UEI. These are other public SBIR/STTR award pages, not a merged company record.

Awards with the same topic code

Verified by an exact topic code match. This is not a text-similarity match.

Research funding history

518 SBIR/STTR records share this UEI (1987–2025). Reported award amounts total $184,860,329. Reported amounts are not federal obligations.

Phases: Phase I, Phase II, Phase II – Direct to Phase II

Agencies: Department of Defense, Department of Energy, National Aeronautics and Space Administration, Department of Transportation, Department of Health and Human Services, Environmental Protection Agency

Agency intelligence

Department of Energy

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